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Zeolite - How to use

Uses

[edit] Commercial and domestic

Zeolites are widely used as ion-exchange beds in domestic and commercial water purification, softening, and other applications. In chemistry, zeolites are used to separate molecules (only molecules of certain sizes and shapes can pass through), and as traps for molecules so they can be analyzed.

Zeolites have the potential of providing precise and specific separation of gases including the removal of H2O, CO2 and SO2 from low-grade natural gas streams. Other separations include noble gases, N2, O2, freon and formaldehyde. However, at present, the true potential to improve the handling of such gases in this manner remains unknown.

On-Board Oxygen Generating Systems (OBOGS) use zeolites to remove nitrogen from compressed air in order to supply oxygen for aircrews at high altitudes.[7]

[edit] Petrochemical industry

Synthetic zeolites are widely used as catalysts in the petrochemical industry, for instance in fluid catalytic cracking and hydrocracking. Zeolites confine molecules in small spaces, which causes changes in their structure and reactivity. The hydrogen form of zeolites (prepared by ion-exchange) are powerful solid-state acids, and can facilitate a host of acid-catalyzed reactions, such as isomerisation, alkylation, and cracking. The specific activation modality of most zeolitic catalysts used in petrochemical applications involves quantum-chemical Lewis acid site reactions.

Catalytic cracking uses reactor and a regenerator. Feed is injected onto hot, fluidized catalyst where large gasoil molecules are broken into smaller gasoline molecules and olefins. The vapor-phase products are separated from the catalyst and distilled into various products. The catalyst is circulated to a regenerator where air is used to burn coke off the surface of the catalyst that was formed as a byproduct in the cracking process. The hot regenerated catalyst is then circulated back to the reactor to complete its cycle.

[edit] Nuclear industry

Zeolites have uses in advanced reprocessing methods, where their micro-porous ability to capture some ions while allowing others to pass freely allow many fission products to be efficiently removed from nuclear waste and permanently trapped. Equally important are the mineral properties of zeolites. Their alumino-silicate construction is extremely durable and resistant to radiation even in porous form. Additionally, once they are loaded with trapped fission products, the zeolite-waste combination can be hot pressed into an extremely durable ceramic form, closing the pores and trapping the waste in a solid stone block. This is a waste form factor that greatly reduces its hazard compared to conventional reprocessing systems. An example of use is that sandbags of zeolite were dropped into the seawater near the Fukushima nuclear plant to adsorb radioactive caesium that was present there in high levels.[8]

[edit] Heating and refrigeration

Zeolites can be used as solar thermal collectors and for adsorption refrigeration. In these applications, their high heat of adsorption and ability to hydrate and dehydrate while maintaining structural stability is exploited. This hygroscopic property coupled with an inherent exothermic (heat-producing) reaction when transitioning from a dehydrated to a hydrated form make natural zeolites useful in harvesting waste heat and solar heat energy.

[edit] Detergents

The largest single use for zeolite is the global laundry detergent market. This amounted to 1.44 million metric tons per year of anhydrous zeolite A in 1992.[citation needed]

[edit] Construction

Synthetic zeolite is also being used as an additive in the production process of warm mix asphalt concrete. The development of this application started in Germany in the 1990s. It helps by decreasing the temperature level during manufacture and laying of asphalt concrete, resulting in lower consumption of fossil fuels, thus releasing less carbon dioxide, aerosols, and vapours. Other than that, the use of synthetic zeolite in hot mixed asphalt leads to easier compaction and, to a certain degree, allows cold weather paving and longer hauls.

When added to Portland cement as a pozzolan, it can reduce chloride permeability and improve workability. It reduces weight and helps moderate water content while allowing for slower drying which improves break strength.[9]

[edit] Gemstones

Pollucite – rough and facetted.
Polished thomsonite

Thomsonites, one of the rarer zeolite minerals, have been collected as gemstones from a series of lava flows along Lake Superior in Minnesota and to a lesser degree in Michigan, U.S.A. Thomsonite nodules from these areas have eroded from basalt lava flows and are collected on beaches and by scuba divers in Lake Superior.

These thomsonite nodules have concentric rings in combinations of colors: black, white, orange, pink, red, and many shades of green. Some nodules have copper inclusions and rarely will be found with copper "eyes." When polished by a lapidary the thomsonites sometimes display chatoyancy.[10]

[edit] Vacuum pumping

Zeolites can be used as a molecular sieve in cryosorption style vacuum pumps.[citation needed]

[edit] Medical

Research into and development of the many biochemical and biomedical applications of zeolites, particularly the naturally occurring species heulandite, clinoptilolite and chabazite has been ongoing.[11]

Zeolite-based oxygen concentrator systems are widely used to produce medical-grade oxygen. The zeolite is used as a molecular sieve to create purified oxygen from air using its ability to trap impurities, in a process involving the adsorption of nitrogen, leaving highly purified oxygen and up to 5% argon.

QuikClot brand hemostatic agent, which is used to stop severe bleeding,[12] contains a calcium-loaded form of zeolite.

[edit] Use as nutritional supplements

Some clinoptilolite-based dietary supplements may have demonstrated antioxidant activity in humans. This has not been confirmed or repeated by any other group. There is no scientific or medical support for its use in immunotherapy.[13]

[edit] Agriculture

In agriculture, clinoptilolite (a naturally occurring zeolite) is used as a soil treatment. It provides a source of slowly released potassium. If previously loaded with ammonium, the zeolite can serve a similar function in the slow release of nitrogen. Zeolites can also act as water moderators, in which they will adsorb up to 55% of their weight in water and slowly release it under plant demand. This property can prevent root rot and moderate drought cycles.

[edit] Animal husbandry

"Both natural and synthetic zeolites have been used in animal nutrition mainly to improve performance traits and, based on their fundamental physicochemical properties, they were also tested and found to be efficacious in the prevention of ammonia and heavy metal toxicities, poisonings as well as radioactive elements uptake and metabolic skeletal defects."[14]

In concentrated animal growing facilities, the addition of as little as 1% of a very low sodium clinoptiloite was shown to improve feed conversion, reduce airborne ammonia up to 80%, act as a mycotoxin binder, and improve bone density.[15] It can be used in general odor elimination for all animal odors.[6]

[edit] Domestic pet care

[edit] Aquarium keeping

Zeolites are marketed by pet stores for use as a filter additive in aquariums.[6] In aquariums, zeolites can be used to adsorb ammonia and other nitrogenous compounds. However, due to the high affinity of some zeolites for calcium, they may be less effective in hard water and may deplete calcium. Zeolite filtration is used in some marine aquaria to keep nutrient concentrations low for the benefit of corals adapted to nutrient-depleted waters.

Where and how the zeolite was formed is an important consideration for aquariums. Most Northern hemisphere natural zeolites were formed when molten lava came in contact with sea water, thereby 'loading' the zeolite with Na (sodium) sacrificial ions. These sodium ions will speciate with other ions in solution, thus the takeup of nitrogen in ammonia, with the release of the sodium. One deposit in southern Idaho near Bear River is a fresh water variety ( Na<.05%) In southern hemisphere zeolites, such as found in Australia, which were formed with fresh water, thus the calcium uptake on formation.

Zeolite is an effective ammonia filter, but must be used with some care, especially with delicate tropical corals that are sensitive to water chemistry and temperature.

[edit] Cat litter

Non-clumping cat litter is often made of zeolite or diatomite.

Kraj

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